Author Archives: Will Davis

Japan’s NRA determines Tsuruga Nuclear Plant built over active fault

By Will Davis

The news has finally come out on a long-awaited subject: the first determination by Japan’s new Nuclear Regulation Authority (NRA) that a nuclear plant in Japan lies on a seismic fault determined to be active.

Tsuruga Unit 2, courtesy JAPCO

Tsuruga Unit 2, courtesy JAPCO

Earlier in the month, a panel of experts was convened by the NRA to investigate the presence of a fault directly below Japan Atomic Power Company’s Tsuruga Nuclear Plant Unit 2. Their report determined that a zone of crushed rock below the plant’s reactor building was a subsidiary fault to a known active, nearby fault, and that both had appeared to move within a time frame set by the NRA to determine if a fault is active. The panelists’ report was released to the public on May 15, but the NRA had, until now, not made a final decision.

Japan Atomic Power Company (JAPCO) has disputed since the beginning of seismic re-examinations of Japan’s nuclear plants in September 2012 the notion that an active fault exists below Tsuruga Unit 2′s reactor building. JAPCO also assembled a panel of seismic experts and released reports supporting their contention. JAPCO maintains that there is solid evidence that, while faulting beneath the plant does exist, it’s simply not active. JAPCO’s reports attempt to refute the NRA’s findings by showing that the shatter zone below Unit 2 does not actually lead back to the fault that the NRA believes is active, and that in fact that fault itself is no longer active anyway.

However, as of now, with the NRA’s official approval of the seismic report, it seems that the final nail in the coffin has been driven—at least on Tsuruga-2. In response, JAPCO has made two immediate and very harshly worded press releases on its site today, describing the news as “crushing,” and depicting the report endorsed by the NRA as both “unscientific” and “lacking impartiality, fairness, and objective conclusions.” JAPCO asserts that none of the faults near their plant has seen activity since roughly 130,000 years ago, and in one of their releases include a copy of an open letter sent to the NRA expert panel members including 16 specific questions about its findings in comparison to the JAPCO report.

What seems clear is that the NRA has made a decision that it feels must lead to the decommissioning of Tsuruga Unit 2, even though it has only the authority to prevent JAPCO from operating the reactor—the NRA cannot, by present law, force the company to decommission (dismantle) it. JAPCO stated in a short press release that it feels that the NRA has shorted it on the investigations, essentially making the determination without a give-and-take process between regulator and owner-operator, and also saying that the report is “inappropriate and cannot be accepted by the Company.” Some sources are reporting that JAPCO intends legal action. JAPCO is preparing another report, which it intends to have ready by the end of June, to further refute the most recent NRA seismic study.

JAPCO’s future income is seriously in question if Tsuruga-2 is forced by the NRA to remain shut down permanently. The other plant on site, Unit 1, is much smaller and is described by JAPCO as “Japan’s first light water reactor” (Unit 1 is a boiling water reactor.) While Unit 1 already passed the normally-accepted (in Japan) 40-year life time expectancy, JAPCO had already announced it would permanently shut down Unit 1 by 2016. The company’s only other plant, Tokai No. 2, is unlikely to restart due to focused and determined opposition by local residents in its vicinity. What this means is that JAPCO is essentially in the position of being a company set up to sell power generated by nuclear energy, but which cannot operate any of its generating assets.

Nine utilities are actually the owners of JAPCO (which was established in 1957) and these utilities had announced that they intended to keep JAPCO afloat monetarily until the first quarter of next year—but that was before today’s announcement that the NRA had officially endorsed its seismic review panel’s report on Tsuruga Unit 2. There is little doubt that if the company cannot restart either Tsuruga Unit 2 due to the NRA decision, or Tokai Unit 2 due to local sentiment, it will become bankrupt.

Official JAPCO artwork depicting planned Tsuruga Unit 3 and 4, ABWR plants which now almost certainly will never be built

Official JAPCO artwork depicting planned Tsuruga Unit 3 and 4, APWR plants that now almost certainly will never be built

JAPCO had intended to operate Unit 1 until the first of two new Mitsubishi APWR units could be completed, but that was before the Great Tohoku Earthquake and Tsunami, and the Fukushima Daiichi accident. According to data compiled by the World Nuclear Association, construction of these new units would have required 140 billion yen of civil engineering work just to prepare the intended site for the plants, plus another 770 billion yen for the total construction costs. Had the plants started construction on time in 2012, they might have been on line in 2017–2018. These totals would be impossible with no revenue coming in from the other generating stations.

In a sense, the fight isn’t over, because JAPCO feels it still has legal avenues it can pursue to force the NRA to revise its estimates of fault activity, and then reverse its decision preventing operation of Tsuruga Unit 2. However, statements to the press by NRA Chairman Shunichi Tanaka contain a note of finality that seems unmovable. What is unlikely in the current environment of heightened anti-nuclear sentiment in Japan is any decision by the regulator that does not appear to be 100 percent on the side of seismic safety, regardless of what findings JAPCO may have concerning the geology of the site.

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WillDavisNewBioPicWill Davis is a consultant to, and writer for, the American Nuclear Society; he will serve on the ANS Public Information Committee 2013-2016.  In addition, he is a contributing author for Fuel Cycle Week and writes his own popular blog Atomic Power Review. Davis is a former US Navy Reactor Operator, qualified on S8G and S5W plants.

Carnival of Nuclear Energy 156

ferris wheel 1 220x201It’s time for the 156th edition of the Carnival of Nuclear Energy Bloggers – a weekly compilation of the best pro-nuclear, English-language blogs and articles submitted by authors, editors and publishers.  As was pointed out by Entreprenuclear, this 156th edition actually marks a milestone THREE YEAR anniversary for this popular feature.  Congratulations to all of the steady contributors and hosts are in order on this important date.  Now, let’s get to it!

Atomic Insights – Rod Adams

Crash course in outrage management -  Nuclear professionals have a moral imperative to improve our ability to manage and reduce outrage to a level that is more commensurate with the demonstrably low hazard of our technology. Our technology should be serving people, not causing them to live in fear or causing them to avoid beneficial applications because they have been taught to worry about what might happen if magical forces make layers of steel, water and concrete disappear or if “hot particles” somehow find their way, undetected, into their bodies.

Atomic Show 203 – Globally distributed atomic conversation   All around the world, renewable energy advocates are promoting studies that claim it is feasible to replace our current energy system with one that is completely dependent on renewables – they want people to believe we do not need to use either fossil fuels or nuclear energy.

Attempting to transition away from fossil fuels to an “all renewable” energy system is fraught with cost and reliability challenges. Germany is running into substantial challenges and is burned 5% more lignite – brown coal – in 2012 than it did in 2011. Recently completed studies that including a range of scenarios in Australia and California indicate the magnitude of the challenge of trying to do without both nuclear energy and fossil fuel.

Yes Vermont Yankee – Meredith Angwin

Two guest posts this week from Yes Vermont Yankee:  Guy Page connects Vermont to world events by asking “As Germany goes, so goes Vermont?“  Also, in a separate installment, Willem Post compares an ambitious scheme for offshore wind on the East Coast with the simpler choice of building more nuclear plants.  Nuclear looks better.

The Hiroshima Syndrome – Leslie Corrice

Radiation Fears Continue – F. Daiichi Wastewater Build-up  -  The wastewater buildup problem at Fukushima Daiichi increases with every day that passes.  ALPS will remove all but one of the residual radioactive isotopes; tritium cannot be removed by ALPS.  The total activity of all the tritium at Fukushima Daiichi is one-hundredth of the total natural tritium in the Pacific Ocean.  Regardless, this tritium will keep TEPCO from discharging the water to the sea.

Nuke Power Talk – Gail Marcus

Differentiating Within Energy Technologies: Breaking Down the Monoliths  Gail Marcus picks up on a comment submitted to one of her blogs at Nuke Power Talk and points out that the various energy technologies are not monolithic.  When we speak broadly of nuclear, solar, or wind power, we may be ignoring important differences in the economics or other considerations of specific technologies.  The commenter raised the comparison of photovoltaics to solar water heating, but Gail notes that the same thing may apply for different nuclear or wind power options as well.

Next Big Future – Brian Wang

NASA and Ohio State University research on molten salt reactors for space

EPA guidelines to balance risks during radiation and other crisis situations – because things other than radiation can be the greater dangers

ANS Nuclear Cafe - submissions by Paul Bowersox

What does the future look like at Kewaunee?   Because it doesn’t happen often, decommissioning of nuclear plants is a topic that is rarely covered in any generally accessible way.  Will Davis presents what the known timeline for events are at Kewaunee Generating Station, which shut down for good recently, and shows by example that there are both challenges ahead in the complex (and costly) process and also a number of successful examples setting the precedent  that a natural, “green field” site is absolutely possible after all is said and done.

Energy and Equality  In the US most men support the use of nuclear power as a source of electricity — and a slight majority of women do not.  Suzanne Hobbs Baker on the issue of gender equality, an especially important issue for nuclear professionals in light of the above.

 

That’s it for this week’s Carnival.  We hope you’ve enjoyed the selections, and we look forward to next week’s production sure to include timely events and thought provoking insight — as the Carnival does each and every week.

Kewaunee: What does the future hold?

By Will Davis

kewaunee 200x92Shortly after 11 a.m. on Tuesday, May 7, 2013, the operators at Dominion Resources’ Kewaunee nuclear power plant opened its output breaker, disconnecting the turbine generator from the grid for the last time after just under 40 years of operation. Shutdown of the reactor followed, and the plant entered what for some is an uncertain (even if pre-ordained) future—a long-term storage period, followed eventually after many years by the complete dismantling and removal of the plant.

Prior to the shutdown, Dominion had announced its decision to change the plant’s status (after the shutdown) to what is called SAFSTOR, which, just as it sounds, implies “Safe Storage.” The Nuclear Regulatory Commission’s official definition of SAFSTOR reads as follows: “A method of decommissioning in which a nuclear facility is placed and maintained in a condition that allows the facility to be safely stored and subsequently decontaminated (deferred decontamination) to levels that permit release for unrestricted use.” This definition implies that a long period of time will be allowed to elapse before serious and heavy dismantling and removal of key plant components is performed, and before the many site structures are completely demolished and removed.

While the intensity of radiation around the immediate vicinity of the reactor and steam generators is slight compared with when the plant was in operation (and those areas unoccupied), it is not insignificant. The time period between the final reactor shutdown and the beginning of the disassembly of the ‘heart’ of the plant will help in a major way to reduce the radiation exposure of the people who will be required to perform the work—not a small consideration, even in a relatively small nuclear station such as Kewaunee.

Briefly, in disposing of a shut down nuclear plant, there are three options: Decommissioning immediately, which means relatively quickly launching into demolition; SAFSTOR, as described above; and ENTOMB, wherein a plant and some of its components are sealed and abandoned in place for a long period of time or permanently. (Piqua and the Hallam Nuclear Power Facility are two examples of former commercial nuclear stations in this status.)

Dominion has, under federal law, 60 years to complete the entire complicated and expensive decommissioning process, which will see the nuclear plant site returned to “green field” status (releasable for any use) with the exception of a dry cask type spent fuel storage facility. According to Dominion’s latest 10-K filed with the U.S. Securities and Exchange Commission, decommissioning cost overall will total $680 million; the decommissioning fund presently has roughly $578 million, with the rest expected to be made up by future earnings. Dominion took a $281 million after-tax charge in the third quarter of 2012 as a result of deciding to decommission Kewaunee.

SAFSTOR

Kewaunee is not by any means the only nuclear plant that will be in, or has been in, the SAFSTOR condition. There are a number of other plants that were placed in this condition either to prevent disruption of the operation of other plants on the same site and/or take advantage of economies of decommissioning multiple reactors at once (Dresden Unit 1, Peach Bottom Unit 1, and Millstone Unit 1 all fit in this category, since they are in SAFSTOR and occupy sites that in all cases contain two other operating nuclear plants.) Other plants, such as Dairyland Power Co-Op Genoa No. 2, which was much more commonly known by its Atomic Energy Commission title as the Lacrosse Boiling Water Reactor, was in a state of modified SAFSTOR for many years as most of the heavy work was deferred while some limited disassembly went on in irregular phases.

In the case of Kewaunee, Dominion will relatively soon (in the next months) remove the fuel from the reactor and move it to the spent fuel pool. Dominion will notify the NRC within 30 days, in writing, that it has shut down the reactor for good; after the reactor has been defueled, Dominion will again notify the NRC, which will issue a license amendment rendering the plant “possession only” in regulatory status, wherein Dominion cannot fuel, much less operate, the reactor.

A Post-Shutdown Decommissioning Activities Report (PSDAR) will be submitted to the NRC by Dominion within two years, which lays out expected procedures, timelines, and costs. Ninety days after the NRC receives this report, the plant owner could conceivably begin heavy demolition and component removal if the disposal choice were immediate decommissioning. However, in the case of Kewaunee, the plant will remain in a monitored state, with (very likely) some component removal taking place slowly.

A Dominion spokesman told Platts that the expectations are that Kewaunee’s spent fuel pool contents will be moved entirely to dry cask storage on site by 2020. Much later, in June 2069, heavy dismantling of the plant will begin with completion expected in August 2072.

Decommission

The difficult work will begin when Dominion finally commences the physical dismantling of the plant. Many readers may not be aware that a number of large (and small) nuclear power plants have been not only shut down, but completely demolished and removed. The challenges encountered at each included both expected and unique problems; the work is complex and time consuming, but is proven to be able to release a site completely for other use. A few examples are in order:

Big Rock Point containment under demolition; courtesy Consumers Power

Big Rock Point containment under demolition. (Consumers Power)

Big Rock Point: This plant (designated by the American Nuclear Society in 1991 as a Nuclear Historic Landmark) was an early General Electric boiling water reactor plant in a remote area of Michigan. The plant operated successfully from 1965 through 1997. Over the next nine years, Consumers Power completed major site surveys and engaged in the complete demolition of the plant. Heavy components such as the reactor vessel were shipped to South Carolina for burial. Thirty-two million pounds of concrete were removed; 53 million pounds of material labeled as low-level radioactive waste were transferred to storage facilities in other states.  Fifty-nine million more pounds of clean (uncontaminated) building materials were transported to landfills and buried. The entire 560-acre site was returned to “green field” or a natural state in August 2006, except for the independent spent fuel storage facility.

Connecticut Yankee: This plant, when shut down in 1996 after 28 years of operation, was designated for immediate decommissioning with no SAFSTOR period. The project to return the site (except for spent fuel storage) to green field took place over the period 1998–2007, and 525 acres of natural terrain were the result. Small sections of the property have begun to be turned over to other owners, such as the U.S. Fish and Wildlife Service.

Yankee Rowe site as it appears today; courtesy Yankee Atomic Electric

Yankee Rowe site as it appears today. (Yankee Atomic Electric)

Yankee Atomic Electric: The nuclear plant constructed by this company was among the very earliest commercial power stations, yet operated for 30 years. After final shutdown in 1992, the plant began decommissioning the next year. From the official website of the plant: “Since the start of physical decommissioning in 1993, more than 21 miles of piping and tubing, 1071 valves, 8569 pipe hangers, 321 pumps, and 33 miles of conduit and cable tray have been removed. In addition, six large components weighing a total of more than 500 tons were also removed. Some of the material, including the large components, was sent to the Barnwell, S.C. low-level radioactive waste disposal facility for permanent disposal. Some of the metal was sent to a processing facility in Tennessee.” Over 1700 acres have been released by the NRC and are being considered for future use in a scenic, natural environment.

Component and structural removal

Eventually, the most solidly constructed components of Kewaunee will have to be removed; these are the reactor building and the components inside of it. Projects in the past have encountered special problems and considerations in this type of work, but enough ground has been laid in past years to provide ample experience in this project. Here are some interesting reactor plant related project links:

The International Atomic Energy Agency hosts an excellent presentation by Bluegrass on the processes used to remove the reactor vessel at the long-SAFSTOR but now decommissioning Lacrosse BWR in Wisconsin; see it here. Particular problems were encountered with very small clearances around the reactor vessel, especially at its lower head.

Saxton decommissioning; courtesy GTS Technologies

Saxton decommissioning; courtesy GTS Technologies

GTS Technologies has an impressive set of web pages showing the work it did to remove the reactor containment building at the former Saxton nuclear reactor in Pennsylvania.

The final result—in 60 years

Kewaunee employees right now aren’t thinking about whether or not someone will, eight or nine decades from now, be having a picnic or plowing a field on the spot where the plant’s turbine building once stood. They’re worried about where they’ll find work—Reuters has reported that 200 of the 630 workers will be laid off at the end of May, 100 more in another month. By the middle of 2014, the plant will have just under 300 permanent workers on site; this number will remain (along with outside contractors) for the duration of the procedures. Dominion has not yet announced whether or not it intends to contract some or all of the work to an outside company such as EnergySolutions, whose ZionSolutions unit is presently decommissioning Zion Nuclear Station.

Long after the memories of the stress of the workers’ movement and breakup of the Kewaunee Station’s family is over, it’s the intent that the plant site will be returned to as completely natural a state as is possible. As we’ve seen, even though this work will provide many challenging days ahead, it’s not only possible but proven—and perhaps, if we’re lucky, some entity will erect a sign at the site to tell future generations that a complete nuclear power station was built and operated here for many years, and then completely removed. It will be proper if a sign is needed in order to be able to tell.

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(For more information on the nuclear plant decommissioning process, you can read the NRC’s excellent pages on the topic by clicking here. In addition, other sites that have decommissioned include Maine Yankee, Rancho Seco, and Trojan. Part of the former Rancho Seco nuclear plant site is now the Rancho Seco Recreational Area.)

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WillDavisNewBioPicWill Davis is a consultant to, and writer for, the American Nuclear Society; he will serve on the ANS Public Information Committee 2013-2016.  In addition to this, he is a contributing author for Fuel Cycle Week, and also writes his own popular blog Atomic Power Review. Davis is a former US Navy Reactor Operator, qualified on S8G and S5W plants.

Carnival of Nuclear Energy 155

carnival

The 155th Carnival of Nuclear Energy is up right now at Next Big Future.  You can click here to access this latest edition of a long-running and very popular pro-nuclear feature.

Topics this week include insight on the Hansen report, as well as a discussion of whether or not “disaster” applies to nuclear accidents.  The ongoing situation in Vermont is brought up to date, the effect of wind turbines on birds is discussed, FUD in Fukushima Daiichi reporting is discussed, and finally the ITER project is covered by the host blog.

Each week, a new edition of the Carnival is hosted at one of the top English-language nuclear blogs. This rotating feature of top nuclear posts of the week represents the dedication of those who are working toward a future of energy abundance through nuclear science and technology.

Past editions of the carnival have been hosted at Yes Vermont Yankee, Atomic Power Review, ANS Nuclear Cafe, NEI Nuclear Notes, Next Big Future, Atomic Insights, Hiroshima Syndrome, Things Worse Than Nuclear Power, and EntrepreNuke.

If you have a pro-nuclear energy blog and would like to host an edition of the carnival, please contact Brain Wang at Next Big Future to get on the rotation.

This is a great collaborative effort that deserves your support. Please post a Tweet, a Facebook entry, or a link on your Web site or blog to support the Carnival.

Carnival of Nuclear Bloggers 154

carnivalThe 154th Carnival of Nuclear Bloggers is available now at Atomic Power Review.  Click here to access this latest edition.

The topics this week include a wide range of radiation effects related and environment related issues – a reflection of the just-passed Earth Day.  The final installment of a major tour project is included, as are pieces on technical and legal aspects of nuclear energy.

Each week, a new edition of the Carnival is hosted at one of the top English-language nuclear blogs. This rotating feature of top nuclear posts of the week represents the dedication of those who are working toward a future of energy abundance through nuclear science and technology.

Past editions of the carnival have been hosted at Yes Vermont Yankee, Atomic Power Review, ANS Nuclear Cafe, NEI Nuclear Notes, Next Big Future, Atomic Insights, Hiroshima Syndrome, Things Worse Than Nuclear Power, and EntrepreNuke.

If you have a pro-nuclear energy blog and would like to host an edition of the carnival, please contact Brain Wang at Next Big Future to get on the rotation.

This is a great collaborative effort that deserves your support. Please post a Tweet, a Facebook entry, or a link on your Web site or blog to support the Carnival.

 

Carnival of Nuclear Bloggers 153

carnival

The ANS Nuclear Cafe is proud to host the 153rd edition of the Carnival of Nuclear Energy Bloggers today, April 22, as another Earth Day is celebrated focusing on our stewardship of the environment.

The Carnival is a rotating feature appearing weekly on a succession of the most prominent pro-nuclear blogs.  Each week, the top English-language bloggers point up their top posts for the week; as a result, by following the Carnival, you can get a handle on what these authors think were the most important news items and issues in that time frame.

Because it’s Earth Day, we’d like to direct readers briefly before we launch into the Carnival entries to this position statement issued by the American Nuclear Society on the contribution of nuclear energy in the reduction of carbon emissions.  It will only take a moment to read, and might well be worthwhile.

And now, off to the Carnival!

Hiroshima Syndrome – Leslie Corrice

A team at Tokyo University’s Science Research Dept. reports that Fukushima resident’s exposures due to ingestion since October, 2011, have been negligible. In addition, the results indicate that previous official exposure assessments for the prefecture’s most contaminated communities have been greatly over-estimated. Unfortunately, the Japanese Press has refrained from covering this good news.

Next Big Future – Brian Wang

China’s Commercial Reactors:  China forges ahead on exporting its ACP1000 reactor plant which will boast as much as 85% content manufactured in China, and a cost lower than other Gen III plants by 10%.

Japan’s weakened yen is pushing a sense of urgency for the restart of nuclear plants across Japan; the trade deficit continues to widen without export of manufactured goods, and Japan’s broader economic future may be at stake.

Germany’s economy heavily at risk because of its energy plan.  Some wind projects have been delayed, some wind companies wrecked, renewable energy surcharges have doubled over three years, and delays in building wind turbines have led to the bankruptcy of Nordseewerke.

Nuke Power Talk – Gail Marcus

This week, Gail turns a spotlight on some of the issues associated with renewable energy.  Although it would seem that she is straying from nuclear topics, she points out that the possible concerns and drawbacks associated with nuclear power–and with fossil fuels–are discussed in the press far more often than the potential drawbacks to renewables, so she feels she is balancing the playing field.  She discusses a book by Ozzie Zehner that analyzes the close links of renewable energy to fossil fuels, and a study by Paul Krugman that discusses the tendency to underestimate the costs and difficulties of new technologies.

Yes Vermont Yankee – Meredith Angwin

Nuclear Opponents and their view of Hydro in Vermont:  “I know and you don’t, so hah hah!”  At a recent Public Service Board hearing about Vermont Yankee, one anti-nuclear lawyer claimed he knew about important advances in small hydro..  and that he didn’t have to share his knowledge with anyone else in the hearing room.

ANS Nuclear Cafe

Suzanne Hobbs Baker – “Marriage and Nuclear Waste Management” – what marriage can teach us about the nuclear waste problem.  A very personally oriented and frank discussion by Baker on motivating engineers, communicating about processes, closing the fuel cycle, dreams, and the most unlikely vacation destination in France!

Will Davis – “The Hook-Ons“  Present developments in small, easily transported reactors known as SMR’s and the desire to expand the use of nuclear energy to reduce emissions may have had a precedent of sorts.  Davis explores early small reactors built to add to existing facilities, with very rare illustrations and details.

US AREVA BLOG – Curtis Roberts

MOX Fuel Project best option for Nonproliferation and Budget goals.  If the United States is going to honor its international nonproliferation agreement with Russia, then the MOX project is the best option based on time, money, security, and environmental goals.

Atomic Insights – Rod Adams

Kewaunee needs a “deux et machina”; rising natural gas prices not quite enough.  Adams writes a thoughtful epitaph of sorts detailing some of the decision-making he’s discovered that led to the (impending) shutting down of this otherwise fully operable nuclear plant, and also details last-minute efforts to keep it open and operating.

That’s it for Carnival 153! We hope you’ve enjoyed it and been inspired.  Look for the next edition next week on Atomic Power Review.

The Hook-Ons

by Will Davis

This week’s announcement by Babcock & Wilcox that it had signed the long-awaited funding agreement with the Department of Energy has been taken by advocates of small modular reactors (SMRs) as just the latest good news on the inevitable path to construction of at least one prototype nuclear plant using SMR reactor technology in the United States. It is widely hoped that this is the harbinger of the rapid spread of the market for SMR plants.

The chief advantage of SMRs other than cost reduction over large 1000–1600 MWe nuclear plants is that they can be located practically anywhere (assuming proper geologic characteristics and supply of cooling), since a primary design feature is that the major components of the reactor plant itself are to be easy to ship (i.e., by large truck over existing highways). This design asset potentially opens up locations previously considered unworkable (for large plants, with their enormous reactor vessels and other equipment that needs to be shipped intact to site) and may, in some cases, allow siting of SMR-driven power plants nearer to populated areas in order to take advantage of benefits to the grid (by siting source nearer to use) and even, if some have their way, to supply steam for process use to facilities already in existence or built new.

These concepts—siting closer to communities than with large commercial plants, and supply of steam for existing facilities—are, in fact, not new. In the early days of nuclear energy, a number of nuclear plants were built in order to supply steam to facilities already in use. In the cases of these early reactors, the facilities were all commercial electric power stations; the group of reactors came very loosely to be known as “hook-on” reactors. The concept of expanding the use of nuclear energy in such a way was actively pushed by the Atomic Energy Commission; three of the four plants we’re about to explore were (at least partly) funded under the AEC Power Demonstration Reactor Program.

ElkRiverPostCard04

Elk River  (Minnesota)

The Elk River Reactor, widely heralded as “Rural America’s First Atomic Power Plant,” was originally contracted to ACF Industries in 1959 for construction behind the Rural Co-Operative Power Association’s Elk River coal-fired plant (seen at far left in the above post card photo.) The reactor plant was a novel natural circulation, indirect cycle boiling water reactor that, while not fitting the modern definition of “small, modular” of today’s SMRs, did have a reactor vessel small enough to be shipped to the site on the smallest standard railroad flat car of the time (said cars measured 40 feet in length overall.) The 58-MWt reactor produced saturated steam at 922 psig and 536 °F, but the existing turbines in the plant required superheated steam. Construction of a coal-fired superheater interposed between the reactor plant and the power plant adjusted the steam conditions to 612 psig but 825 °F; of the total 22 MWe of generating capacity credited this installation, 7 MW was provided by the superheater.

The plant suffered teething pains that, today, seem not too surprising given the facts that the original reactor vendor was small, and that it was actually bought out by Allis-Chalmers while construction of the Elk River Reactor was in progress. Fuel element defects and reactor pressure vessel cladding cracks contributed (among other things) to delays in the start up of the plant, which did not achieve commercial operation until mid-1965, but after which operated with a very fair degree of reliability.

Eventually, further leakage from welds in the primary coolant system caused investigation into the overall condition of all welds in that system in 1968, and the determination was made that major rework would be required to fix the problems—a problem that looked all the worse given that Allis-Chalmers had decided to exit the nuclear power business in 1966. After considerable debate about what to do with the reactor plant (which was still technically AEC owned), the decision was made in March 1971 to decommission the reactor plant and completely remove it from the site. Below, a March 1971 UPI telephoto showing the plant as it looked at the time that the decommissioning decision was made.

ElkRiverUPITelephotoMarch1971

Piqua  (Ohio)

The Piqua Nuclear Power Facility (PNPF) was built in the early 1960s in the town of Piqua, Ohio, as a part of the second round of the AEC Power Demonstration Reactor Program. The reactor was unique among the world’s commercial power reactors in being an organic-cooled and -moderated design. A commercial terphenyl preparation (marketed widely as Santowax-OMP by Monsanto) was used for this plant that, because of the low pressure of the primary, originally was designed without any containment whatsoever. The Advisory Committee on Reactor Safeguards, however, ordered that a containment be built. The reactor plant was built just across and down the river from the original Piqua municipal generating station, and supplied steam to it at 450 psia and 550 ºF through underground piping and a new bridge structure over the river. The reactor was rated 46 MWt, and the electric generating capacity credited to it was 11.4 MWe.

PiquaApril66

The Piqua Nuclear Power Facility is seen on the right, which is the east side of the Miami River; the municipal power plant is on the West side, just upstream.

PNPF began operation in 1963 and operated with occasional problems largely due to coolant breakdown until 1968 when a serious blockage occurred. The decision was made by the city of Piqua not to take over ownership of the plant, and it entered procedures to shut down and decommission immediately. The disposal method (after defueling) was selected by the AEC was SAFSTOR, in which the plant is left in place to allow decay of radioactivity at the same time guaranteeing no impact to the surroundings. The containment and support buildings are still clearly visible in Piqua to this day.

CVTR (South Carolina)

The Carolinas-Virginia Tube Reactor was built adjacent to an existing coal-fired plant (and hydroelectric dam facility) at Parr, South Carolina, under the third round of the AEC Power Demonstration Reactor Program in order to test out the pressure tube reactor concept. This plant was widely reported and heralded in the early 1960s as “The Southeast’s First Atomic Power Plant.” Westinghouse provided the 65-MWt pressurized (tube type) heavy water cooled and moderated reactor; Stone and Webster acted as architect-engineer. The plant (like Elk River, but unlike Piqua) required external superheating; of the rated electrical 17 MWe, 1.7 MWe was contributed by the superheater. The reactor and superheater provided steam at 415 psia and 725 ºF to the old powerhouse near by.

Carolinas-Virginia Nuclear Power Associates owned this plant; this organization was comprised of Duke Power Company, Carolina Power & Light Company, South Carolina Electric & Gas Company, and Virginia Electric and Power Company (the latter often referred to as VEPCO).

Below, a spectacular original pencil rendering of the CVTR plant facility, including the powerhouse and environs, from my collection. The drawing’s labeling is clear when blown up; it is signed “E.E. Grant 1960.” (Click to enlarge.)

CVTRdrawingFix01

The CVTR started up in 1962, and like the other plants we’ve shown so far, had a very short operating life (five years,) shutting down for good in 1967. The reactor was in SAFSTOR condition for many years, but in much more recent times has completely been decommissioned and removed, and today there is very little sign that the plant was ever there. Of course, the site of the former Parr generating station and the adjacent CVTR installation is quite near the Virgil C. Summer Nuclear Generating Station, which today is seeing construction of two Westinghouse AP1000 plants—so that the area of “The Southeast’s First Atomic Power Plant” is again at the cutting edge of nuclear energy’s advance.

Saxton (Pennsylvania)

A fourth early reactor actually is one that contributed the least to commercial power generation of those we’re visiting here, and is also that which is most commonly found in the literature to have the appellation “hook on”.

The Saxton Generating Station was selected to host construction of a nuclear reactor whose primary purpose was developmental testing of fuels, and which was to be officially known as the Saxton Experimental Nuclear Reactor. Owner of the reactor was Saxton Nuclear Experimental Corporation, a non-profit entity formed by Pennsylvania Electric Company, Metropolitan Edison Company, New Jersey Power and Light Company, and Jersey Central Power and Light Company—all of which were subsidiary companies of GPU or the General Public Utilities System. The diminutive pressurized water reactor, rated originally 20 MWt, had only a single loop (and thus one coolant pump and one steam generator) and provided steam to the center of Saxton Generating Station’s three turbine generators. While the containment was clearly visible beside the coal-fired plant, for safety reasons (considering the surrounding community) the reactor vessel was actually located some 15 feet below grade.

According to the February 1959 Atomic Industrial Forum “Forum Memo” magazine, in which the contract for the reactor was revealed, GPU had actually announced that it was considering a “hook on” at Saxton back in 1957 after terminating an investigation into building a pressurized water reactor in the Philippines (another GPU subsidiary was Manila Electric Company.) At that time, the rating of the Saxton plant was given as a very modest 5000 ekw (which we would now write as 5 MWe), although in point of fact later testing was planned at far above the original rated figures; the turbine to which the reactor piped steam was actually rated nominally at 13 MWe, allowing considerable room for uprating for temporary testing.

In the March 1959 issue of the Forum Memo, Elmer L. Lindseth, president of Cleveland Electric Illuminating Company and chairman of the Edison Electric Institute’s Committee on Atomic Power, was quoted as saying that Westinghouse would build the Saxton reactor plant at a fixed price of $6.25 million. GPU would under the same agreement provide the site, use of the No. 2 turbine, and bear operating and maintenance costs—all of which figured to roughly $2 million. Westinghouse also had exclusive fuel production rights for five years.

With Gilbert Associates serving as architect-engineer, construction of this unique “hook on” began in February 1960 (with AEC Construction Permit CPPR-6.) A provisional operating license was issued in November 1961, and the reactor fueled in early April 1962, with criticality achieved at 1:40 AM on April 13, 1962.  (Below, a view of the Saxton Experimental Nuclear Reactor next to the Saxton Generating Station.)

SaxtonBrochure01

As has been mentioned, this plant was not entirely intended as a commercial power reactor; rather, its focus was the development of technology for further, future reactors. Quoting GPU in a Saxton advertising brochure of the day, “Investor owned utilities, dedicated to serving consumers in all walks of life, have invested $8,500,000 of private funds in the nation’s newest operational nuclear reactor so that ‘unknowns’ can be converted into ‘knowns’ and personnel can acquire valuable operating experience for use in designing and manning larger reactors in the future.”

Among other concepts, Saxton experimented with chemical control of reactivity (“chemical shim,” or use of boron in the primary coolant to control reactivity instead of just control rods) and also conducted extended operations with plutonium fuel (MOX or “Mixed OXide” fuel, containing both natural uranium dioxide and plutonium dioxide) beginning in the mid-late 1960s.

As a result of the nature of the program, it appears in retrospect that the plant spent as much of its life operating as not. From the 1964 AEC Report to Congress: “The Saxton Nuclear Experimental Corp.’s pressurized light water reactor near Altoona, Pa., was returned to power operation on January 30, after having been shut down since the previous November for modifications. The reactor, while producing small amounts of electric power, is primarily used for experiments to determine ways in which more heat energy can be obtained from specified amounts of fuel.” It would thus in hindsight be appropriate to consider that the waste heat from the Saxton reactor was not entirely wasted, if we simply view it as a byproduct of advanced fuels testing, by way of connecting the plant to the Saxton Generating Station.

Saxton was finally shut down in May 1972, and after a prolonged period of decommissioning, there is nothing visible at the site to hint that a power station of any sort once existed there. The entire power plant and reactor facility has been removed down to several feet below grade, and the area has been backfilled.

In closing, it’s interesting to consider the notion that today’s concept of placing lower output, transportable nuclear reactors at a now-expanded range of possible locations actually had a roughly correlative precedent early in the construction of nuclear power stations in this country. In the siting of plants nearer to populated areas, and in the use of small plants on grids that could not handle extremely large single generating sources, the early experience was perhaps a herald of things to come, even if it did take another roughly half century and the development of truly integrated, truck transportable, and inherently safe SMRs in order to realize the dream held up for these early small plants. The wide design disparity and newness of the technology associated with these early plants seemed to hint at troubles, which surely were encountered, but today nuclear technology is a half century further down the road so that the question of operability is quite far removed from consideration. As it turns out, everything old is new again—but today, with far better promise of success.

(All illustrations – Will Davis collection. Please do not reproduce without permission.)

(“Atomic Industrial Forum” was a trade group formed in 1953; it is a lineal predecessor of today’s Nuclear Energy Institute.)

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WillDavisNewBioPicWill Davis is a consultant to, and writer for, the American Nuclear Society. In addition to this, he is a contributing author for Fuel Cycle Week, and also writes his own blog Atomic Power Review. Davis is a former US Navy Reactor Operator, qualified on S8G and S5W plants.

Carnival of Nuclear Bloggers 152

ferris wheel 1 220x201The 152nd Carnival of Nuclear Bloggers is available now at “The Hiroshima Syndrome.”  You can click here to see this latest edition, which contains a varied array of topics and authors sure to provide something of interest for everyone.

Each week, a new edition of the Carnival is hosted at one of the top English-language nuclear blogs. This rotating feature of top nuclear posts of the week represents the dedication of those who are working toward a future of energy abundance through nuclear science and technology.

Past editions of the carnival have been hosted at Yes Vermont Yankee, Atomic Power Review, ANS Nuclear Cafe, Idaho Samizdat, NEI Nuclear Notes, Next Big Future, Atomic Insights, Hiroshima Syndrome, Things Worse Than Nuclear Power, EntrepreNuke, and CoolHandNuke.

If you have a pro-nuclear energy blog and would like to host an edition of the carnival, please contact Brain Wang at Next Big Future to get on the rotation.

This is a great collaborative effort that deserves your support. Please post a Tweet, a Facebook entry, or a link on your Web site or blog to support the Carnival.

Carnival of Nuclear Energy 150

carnival 201x201The 150th Carnival of Nuclear Energy appeared over the weekend at Atomic Power Review. Click here to access the latest edition of the Carnival.

Each week, a new edition of the Carnival is hosted at one of the top English-language pro-nuclear blogs. This rotating feature and the submissions made for inclusion in it represent the dedication and focus of those who believe in nuclear energy and are willing to stand up for it.

Past editions of the carnival have been hosted at Yes Vermont Yankee, Atomic Power Review, ANS Nuclear Cafe, Idaho Samizdat, NEI Nuclear Notes, Next Big Future, Atomic Insights, Hiroshima Syndrome, Things Worse Than Nuclear Power, EntrepreNuke, and CoolHandNuke.

If you have a pro-nuclear energy blog and would like to host an edition of the carnival, please contact Brain Wang at Next Big Future to get on the rotation.

This is a great collaborative effort that deserves your support. Please post a Tweet, a Facebook entry, or a link on your Web site or blog to support the carnival.

_____________________________

Carnival of Nuclear Energy 149

SingaporeFlyer 201x268The American Nuclear Society’s ANS Nuclear Cafe is proud to host the 149th edition of the Carnival of Nuclear Energy.  Each week, the top English-language nuclear bloggers and authors contribute their best posts to the Carnival, which appears at one of a rotating number of sites.  Reading the Carnival each week is the best way to keep on top of the issues that experts in the nuclear blogosphere believe are most important, and keep up on all types of events and news.  With that, let’s get right to it!

Yes Vermont Yankee / Meredith Angwin

At Yes Vermont Yankee, Meredith Angwin describes issues in the Vermont Legislature concerning environmental reviews for wind projects.  In Act 250 and Wind Turbines in Vermont, she notes that putting wind turbines into the same environmental review process as other big projects (such as ski resort expansion) has bi-partisan support in the legislature.

In Comments or Threats: Wind in Vermont, she quotes two letters:

1) a well-reasoned letter opposed to wind (“environmental…costs far outweigh the necessarily minuscule benefit from… a diffuse, intermittent… source”)

2) a threatening letter published by a wind developer, aimed publicly at the President Pro Tem of the Vermont Senate  (“But if you support this bill… I will help recruit and support opposition to you in the next election, and will put my money where my mouth is.”).

ANS Nuclear Cafe

Update and Perspective on Small Modular Reactor Development

The US Department of Energy (DOE) has a $452 million program to share development and licensing costs for selected small modular reactor (SMR) designs.  The DOE’s goal is to have an operating SMR by ~2022.

Jim Hopf takes a close look at the current development and licensing status, safety advantages, and economic tradeoffs of small modular reactors. And he explores a very important question: Will the US Nuclear Regulatory Commission allow SMRs to succeed?

Nuke Power Talk / Gail Marcus

{Note:  Last week, ANS posted a tribute to John Landis, long time ANS member and ANS Past President, who recently passed away.  Below, Gail Marcus, also an ANS Past President, shares her perspectives on Dr. Landis, for which we’re extremely grateful.}

At Nuke Power Talk, Gail Marcus pays tribute to ANS Past President John Landis, who died March 16 at the age of 95.  John was one of the early pioneers in nuclear power development, having started in the nascent nuclear industry in 1950.  He served as ANS President in 1971-2, and he made lasting contributions to the careers of many people through the John and Muriel Landis Scholarship for disadvantaged students studying nuclear engineering.

Also at Nuke Power Talk, Gail Marcus discusses the sudden resignation of Akira Omoto from the Japan Atomic Energy Commission.  The press has reported that his resignation came shortly after he was called before the Diet (the Japanese Parliament) to discuss his ties with TEPCO.  Gail points out that the press did not report a number of relevant details about his relationship with TEPCO that make the pressure for him to resign seem out of proportion, and speculates on the causes behind the situation.

Hiroshima Syndrome / Leslie Corrice

Leslie Corrice at The Hiroshima Syndrome has a March 19 piece on a temporary loss of power at the Fukushima site in Japan, apparently (now we discover) due to a rat having shorted out contacts inside a metal-clad switchgear cabinet; he also has a follow-up post on March 21st with more detail on how the loss of power dominated the press in Japan.

Next Big Future / Brian Wang

This week’s selected post at Next Big Future is a compilation which illustrates the percentage of total power generation contributed by nuclear in a number of countries around the world.  Many of the numbers might surprise you.

Atomic Power Review / Will Davis

A great deal of attention in the press has been devoted recently to the developing situation concerning reactor restart at San Onofre Nuclear Generating Station.  The latest release from SoCal Ed is at Atomic Power Review, as well as background links for more information.

AREVA Next Energy Blog / submitted by Curtis Roberts

MOX fuel has been a topic of wide discussion lately, as rumors of sequester cuts triggered a phone conference by Shaw-AREVA MOX Services.  This post at AREVA North America: Next Energy Blog describes the progress being made at the new MOX fuel facility at the Savannah River Site, and points up some important achievements and milestones.

Forbes / Jim Conca

Although not technically a blog, a new article on why people fear ‘all things nuclear’ is submitted this week by Jim Conca.  This provocative piece asks us if we really know why we’re afraid, and points us toward answers and potential solutions.

Atomic InsightsRod Adams

How long before Wisconsin electricity customers regret loss of Kewaunee?  After a number of discussions with people in positions close to the decision to shut down the Kewaunee nuclear power station, Rod Adams is about 98% sure that the plant will be shut down as currently scheduled in May of 2013. He is also about 95% sure that the decision will cost electricity customers in the Midwest Independent System Operator (MISO) grid a substantial quantity of money during the 20 years that the plant could have remained in operation. The electricity customers in Wisconsin will have reasons to regret the loss of the clean, reliably affordable electricity that the plant can produce.

That’s it for this week’s Carnival.  This is an important pro-nuclear effort; if you like the Carnival idea and content, please think about placing a link on Twitter or on Facebook.

NEXT WEEK, the Carnival will be at Atomic Power Review.  Bookmark ANS Nuclear Cafe, and all the other Carnival sites, and check back often to keep up on the latest.

Carnival of Nuclear Bloggers 148

The 148th edition of the Carnival of Nuclear Bloggers is up now at Hiroshima Syndrome.  Click here to access the site; the Carnival is at the top of the page.

The Carnival this week contains more valuable content on the 2nd anniversary of the earthquake and tsunami in Japan, specific of course to the Fukushima Daiichi nuclear accident.  Radiation and risk are also discussed, as us uranium mining and mine workers’ health as well as other topics.

Each week, a new edition of the Carnival is hosted at one of the top English-language pro-nuclear blogs.  This rotating feature and the submissions made for inclusion in it represent the dedication and focus of those who believe in nuclear energy and are willing to stand up for it.

Past editions of the carnival have been hosted at Yes Vermont Yankee, Atomic Power Review, ANS Nuclear Cafe, Idaho Samizdat, NEI Nuclear Notes, Next Big Future, Atomic Insights, Hiroshima Syndrome, Things Worse Than Nuclear Power, EntrepreNuke, and CoolHandNuke.

If you have a pro-nuclear energy blog and would like to host an edition of the carnival, please contact Brain Wang at Next Big Future to get on the rotation.

This is a great collaborative effort that deserves your support. Please post a Tweet, a Facebook entry, or a link on your Web site or blog to support the carnival.

San Onofre debate now more public – and more technical

By Will Davis

The debate over the continuing investigations into steam generator U-tube problems at San Onofre Nuclear Generating Station (SONGS) last week entered a new phase of heightened publicity and public scrutiny as the Nuclear Regulatory Commission (NRC) released Mitsubishi documents which detailed that company’s investigations into the root causes of the problems.

Friday, March 8, saw the release of a pair of documents which had been redacted by Mitsubishi Heavy Industries (MHI) (redaction here means that sensitive corporate information that competitors could use to advantage had been removed).  This followed the revelation within the previous weeks that an original of this document had somehow fallen into the hands of US Senator Barbara Boxer and US Representative Ed Markey, who then touted the documents as a “smoking gun” showing that plant operator Southern California Edison (SCE) had deliberately installed steam generators already known to be bad.  Allegations circulating the internet pointed to a “flawed design by Southern California Edison” and revealed a lack of clarity in the design process for such equipment.  SCE quickly and strongly responded to the allegations.

Allegations in this matter made by Friends of the Earth (FOE) turned out to be, in fact, complete falsehoods.  So it might be best to examine some of the facts surrounding this case and, as one recent San Diego Union Tribune op-ed piece hinted, “let the experts figure it out.”

RSGs and the Process of Replacement

RSG stands for “Replacement Steam Generator,” and the mystery in the public eye surrounding this process seems only to be growing.

In 2004, the owners of SONGS signed a contract with Mitsubishi to build four RSG’s for the two reactor plants on site.  The San Onofre nuclear plants were originally built by Combustion Engineering (CE), which was merged out of existence some years back (Westinghouse is now essentially the lineal descendant).  SCE chose to contract with Mitsubishi, which had been manufacturing steam generators of various types since 1970, to fabricate steam generators for the plants.

In this process, SCE provided to Mitsubishi a set of specifications—design standards to which the equipment had to adhere—for the steam generators.  The specifications address not just size and weight, but a number of more involved details, such as desired materials.  Mitsubishi then began work on a custom design for these plants based on the specifications.  Mitsubishi used as a reference design steam generators it had built as RSGs for Fort Calhoun Nuclear Generating Station—also a Combustion Engineering plant, but smaller than San Onofre.  A typical steam generator from a CE plant is seen below.

In the original conception of pressurized water reactor plants, the replacement of steam generators was not intended.  In these old designs, however, deficiencies became apparent after some time in operation (which varied widely depending on the plant and particular design), so replacement of these massive pieces of equipment had to be considered.  In some cases, such as Trojan Nuclear Power Plant in Oregon, replacement was required, but instead the plant shut down permanently and was dismantled when the cost structure and public opinion went against them.  This example has not been the norm; and in fact many plants have replaced steam generators.

The original reactor vendors are not using the same facilities or contracts they did when the plants were newly built. The downsizing of the nuclear manufacturing complex after a new construction sales dropoff in the late 1970s led toward an almost wholesale outsourcing of RSG construction today. For example, since Westinghouse ended fabricating RSGs in the USA, it has used ENSA (Spain), Ansaldo (Italy) and Doosan (South Korea) as subcontractors for RSGs, while other RSGs have been supplied to US utilities by AREVA and Mitsubishi. A counter example to this trend is Babcock & Wilcox, which has a contract to replace Davis-Besse’s steam generators this year, as well as a contract for OEM replacements at TVA’s uncompleted Bellefonte units.

In the earliest steam generator replacements, only parts of the steam generators were replaced, but eventually entire units began to be fabricated.  Eventually, as with any technology, improvements were made in design, and RSGs began to be fabricated with the same new, improved materials—such as Inconel-690 tubes—and techniques that were being employed in steam generators being fabricated for entirely brand-new reactor plants.  Replacing steam generators gave operators an opportunity to incorporate both better materials and better designs; the possibility of uprating could also be realized if more heat transfer area were available in the RSGs.   The NRC, recognizing the need to ensure safety with this as with every other practice in the industry, requires that replacement steam generators comply with a strict code that dictates what can, and cannot, be changed—and requires license amendments be applied for and approved when needed.

The above process, as described, is fully what occurred at San Onofre:  SCE provided specifications to MHI, which then completed detailed design and fabrication of the steam generators.

Design Problems

In October 2012, after discovery of the issues leading to San Onofre’s RSG failure, MHI revealed it had made errors in computer analysis of the steam generator design.  An SCE release provided to this author last October contains the following statement:

The Nuclear Regulatory Commission (NRC) determined that computer modeling used during the design phase by the manufacturer, Mitsubishi Heavy Industries, underpredicted the thermal hydraulic conditions in the steam generators which contributed to the unstable tube vibration.  The unstable tube vibration caused the unexpected wear in the steam generators.

As we are now aware, this is only a part of the story. The phenomenon behind the vibration is called Fluid Elastic Instability (FEI). The real problem that allowed FEI to cause vibration serious enough to wear through tubes has to do much more with fundamental design assumptions and then, later, actual fabrication.

Reading of the linked MHI documents reveals clearly that the problem is partly theoretical, partly physical.  On the one hand, an assumption in force in steam generator design industry-wide has held that “if out of plane FEI is prevented by design, in-plane FEI can not occur.”  This has been proven wrong—at least in the San Onofre steam generators—although it must be stated clearly that this event at San Onofre is the first confirmed occurrence of in-plane FEI known in the industry.

We also see in the report (again, quite clearly) that the design of the Anti-Vibration Bars, which restrain the U-tubes, was slightly modified—and was thought to be improved—in Unit 3.  What actually happened was that making the parts to finer (closer) tolerances reduced their contact force—and thus their ability to restrain the U-tubes—and helped lead to the motion-related impact wear.

Public Relations, and Events Outside Regulatory Action

As might be expected, continuous attention is given this situation by the NRC, which has held numerous meetings, inspections, and public hearings on this issue.  The NRC is tasked with ensuring that the plant is safely operated and that it meets all technical requirements. The NRC certainly appears to be solidly on the job, given the sheer number of Requests for Additional Information (RAIs) that it has issued.

Politics has also become an integral part of this story.  Senator Boxer sent a letter to the NRC stating that she had proof that MHI and SCE knew that the equipment was flawed. The letter was issued prior to any release, or public analysis, of the MHI documents.

In her letter, Boxer “calls on the NRC to promptly initiate an investigation” in the midst of what surely must be one of the most deeply technical investigations in NRC history—or in the history of the manufacture of steam generators.  This clearly reveals a lack of perspective on where the MHI report falls in the path between discovery of the issues and development of a resolution.

In response to this ongoing situation, SCE yesterday issued a press release in which Pete Dietrich, SCE Senior VP and Chief Nuclear Officer, states:

The anti-nuclear activists have called the MHI report a ‘bombshell’ which couldn’t be further from the truth …. In fact, the MHI letter explains that SCE and MHI rejected the proposed design changes referenced in the evaluation because those changes were either unnecessary, didn’t achieve objectives or would have adverse safety consequences. 

Our decisions were grounded in our commitment to safety.  SCE did not, and would never install steam generators that it believed would impact public safety or impair reliability.

SCE goes on to state, “The MHI letter specifically confirms that at the time the replacement steam generators were designed, MHI and SCE believed that {excerpt from MHI report} ‘the replacement steam generators had greater margin against U-bend tube vibration and wear than other similar steam generators’.”

In the release, the Nuclear Energy Institute’s Scott Peterson adds that claims by anti-nuclear activist group Friends of the Earth (whose anti-nuclear creed is clearly stated on its home web page) are part of a campaign of moving “from plant to plant with the goal of shutting them down.”  Pointing out the cherry-picked statements that both Senator Boxer and FOE are trying to posit as the ‘proof’ of wrongdoing of SCE, Peterson says: Not providing proper context for these statements incorrectly changes the meaning and intent of engineering and industry practices cited in the report, and it misleads the public and policymakers.”

What’s Next?

This author spoke to SCE’s Jennifer Manfre yesterday about where this continuously evolving situation is headed.  SCE would like to test operate Unit 2 at a  70% power limit for five months, followed by another complete RSG inspection, to assess if the calculational determination that FEI will be avoided here is demonstrated in operation.  Manfre stated that this 70% limit is “very conservative—we set a limit for avoiding FEI, and then set a new arbitrary limit below that to ensure safety, as is always our priority.”

NRC has raised some questions regarding the limit and has asked SCE to be able to demonstrate that the plant is actually safe at 100% power during any of this 70% testing which, as Manfre points out, “goes to the technical specifications for the plant.”  Manfre relates that SCE is preparing to submit, shortly, to NRC its Operational Assessment showing that the plant is indeed safe at 70% and also at 100% for this testing, saying “we essentially did both, to satisfy NRC and technical specifications.”

Manfre also clearly pointed out that the role of SCE in the RSG process is essentially that of being a customer with a required set of specifications, to which a detailed design is completed by a vendor (in this case, Mitsubishi).  SCE did take part in some of the design process (for example, the design of the AVBs) but is not responsible for the overall design of the RSGs.  Mitsubishi, who is responsible, has already begun warranty payments to SCE.

When Manfre was asked to speculate as to what a final resolution to this problem might look like—and was offered examples of a new operating license at a lower power rating to avoid FEI, or physical repairs to the steam generators to allow the full presently-rated power rating—she said we’re not even close to that yet; we need to get through this period of testing.” Anyone in the nuclear industry (and, it might be added, many other industries) can relate to the need to conduct operational testing and analysis before selecting final operational fixes to a complicated technical and physical problem which involves public safety.  Boeing’s problems with the 787 Dreamliner battery fire problem comes to mind as a timely parallel—as does the FAA’s handling of the situation.

Quite clearly with the voluntary release of the MHI documents, the process of investigation has unparalleled transparency for this sort of highly technical matter.  In a February 26 SCE press release, Dietrich says that “this question and answer process is an important part of safety-based technical solutions in the nuclear industry, and it strengthens our ability to communicate to stakeholders the safety principles and proven industry operating experience that the Unit 2 restart plan was built upon,” in reference to the open nature of the NRC Request for Additional Information Process. The latest MHI release builds upon this process.

This open process between plant operator and Federal regulator has now been added to—or, depending on point of view, detracted from—by inclusion in the public domain of releases of sections of the MHI documents taken out of context.   Dietrich, from yesterday’s SCE press release:

As with all engineering evaluations, the MHI letter and report describe a technical evaluation process and need to be read in their entirety to understand the conclusions reached …. The activists are taking portions of paragraphs and sentences out of context, and using them as the basis of their allegations that SCE knew of design defects when the generators were installed, but failed to make changes to avoid licensing requirements.  That is untrue.

Manfre also relates that another ‘next step’ will be the impending full cost summation of the entire RSG process to the California Public Utilities Commission (PUC). The California PUC is under great pressure politically and must demonstrate that all rate impacts are fair and reasonable.  She also points out an upcoming Atomic Safety & Licensing Board hearing covering the scope of the required license amendments.

All of the developing actions and public Federal regulatory hearings can be found on the NRC’s dedicated San Onofre pages.  Developments and press releases from Southern California Edison on this situation can be found on its own dedicated SONGS website.

[Illustrations of San Onofre Nuclear Generating Station courtesy Southern California Edison]

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Will Davis is a consultant to, and writer for, the American Nuclear Society. In addition to this, he is a contributing author for Fuel Cycle Week, and also writes his own blog Atomic Power Review. Davis is a former US Navy Reactor Operator, qualified on S8G and S5W plants.

 

 

Carnival of Nuclear Bloggers No. 147 includes Emphasis on Fukushima

The 147th edition of the Carnival of Nuclear Bloggers is available now at “Things Worse Than Nuclear Power.”  Click here to get to this latest edition.

As might well be expected, the two-year anniversary of the Great East Japan Earthquake and Tsunami weighs heavily in this week’s Carnival edition, with several very different entries covering this event.  Also, last week’s release of technical information concerning the San Onofre Nuclear Generating Station has generated quite a bit of buzz in the press, and several entries address this situation as well.  A wide range of other topics provides material for those interested in the uranium fuel cycle, renewables, energy policy, and non-proliferation issues.

Each week, a new edition of the Carnival is hosted at one of the top English-language pro-nuclear blogs.  This rotating feature and the submissions made for inclusion in it represent the dedication and focus of those who believe in nuclear energy and are willing to stand up for it.

Past editions of the carnival have been hosted at Yes Vermont Yankee, Atomic Power Review, ANS Nuclear Cafe, Idaho Samizdat, NEI Nuclear Notes, Next Big Future, Atomic Insights, Hiroshima Syndrome, Things Worse Than Nuclear Power, EntrepreNuke, and CoolHandNuke.

If you have a pro-nuclear energy blog and would like to host an edition of the carnival, please contact Brain Wang at Next Big Future to get on the rotation.

This is a great collaborative effort that deserves your support. Please post a Tweet, a Facebook entry, or a link on your Web site or blog to support the carnival.

Fukushima Two Years Later

by Will Davis

At about a quarter to three in the afternoon on March 11, 2011, a gigantic and unprecedented earthquake struck just over 110 miles off the coast of Fukushima Prefecture in Japan. The quake was followed, just over 40 minutes later, by the first of several rounds of tsunami, which inundated enormous areas and eradicated entire towns and villages. Over 19,000 people were killed or are still missing, and over 6,000 survivors were injured.

Central to most narratives on this cataclysmic natural disaster has been the story of the Fukushima Daiichi nuclear accident. While no deaths have been attributed to the nuclear accident itself, or to radioactive contamination released from the plant, and while deaths at the Fukushima Daiichi nuclear site proper have been very few (three persons were killed on the day of the earthquake and tsunami—one by falling from a crane, two by drowning), the story of the nuclear accident continues to dominate press worldwide.

As we approach the two-year anniversary of these events, it’s important to look back and ask some honest and direct questions about the nuclear accident and how it relates to us here in the United States. What do we know now that we didn’t in the early days? Can we say for sure what was happening, both on a large and on a minute scale? Could the accident have been prevented? What are we doing to ensure something similar never happens again? What about the radiation exposure to the public? We will try to answer these and other important questions as we look back at two years’ worth of study and analysis, recovery and cleanup, and planning and preparing.

(Above, Fukushima Daiichi nuclear power station under construction in 1971. To the left of the photo, Units 1 and 2 can be seen complete while Unit 3 is under construction; Unit 4 has not yet been started. Nearer the camera is the construction site for Units 5 and 6. Photo courtesy Will Davis collection.)

The Great Tohoku Earthquake and Tsunami … and what we now know

As already described, the earthquake struck at 2:46 PM local time, and at that moment the three operating reactors at Fukushima Daiichi—Units 1, 2, and 3—detected the earthquake and were immediately shut down on a seismic scram signal. (The other units—4, 5, and 6—were shut down for maintenance.) Simultaneous with this event was a LOOP (loss of offsite power), caused by the electric distribution system outside the plant being damaged by the earthquake. At the Fukushima Daiichi station, the emergency diesel generators started as designed, and provided power to begin cooling down the three reactors that had been operating.

There has been speculation in some quarters that the earthquake caused damage to the plants and that this helped lead to the accident. In fact, all indications are that plant operations were nominal from the point of the seismic shutdown, LOOP event, and commencement of shutdown cooling at the three operating plants. As late as last November, presentations by the Tokyo Electric Power Company at the American Nuclear Society Winter Meeting revealed no suspicion of material failures at the plants prior to the tsunami’s arrival, as corroborated by recorded plant parameters and operator statements.

Of course, the actual triggering event of the accident was the tsunami-derived inundation of the plant 40 minutes after the earthquake, which, because of the pressure of the violent inrush of water, caused more physical damage than an equivalent–depth slow flooding event. The tsunami flooded the plant because the protection was inadequate; the protection guarded against tsunami of nearly 20 feet while the actual event was almost 50 feet. It should be noted, though, that an unanticipated factor in the event was the fact that the coastline actually dropped several feet—thus negating a percentage of the tsunami protection.

The inundation of the plants meant that both the (mostly below ground) diesel generators and near-grade electric distribution equipment was rendered inoperable. This is the situation called SBO (station blackout), where no AC power is available at all. Generators were called for, and shipped from outside the plant, but the sheer damage to the site made bringing them in and moving them around exceedingly difficult. In addition, procedures for their use did not really exist. The total loss of AC power meant that only DC power, to operate some valves and instruments, was available—and even this was limited not only by the time until the batteries discharged, but also by damage as well. At that point, the plant was crippled by loss of power, serious physical damage, confusion on site due to communication problems (and continued aftershocks), and lack of solid emergency operating procedures in such events. This led to a loss of cooling for Units 1, 2, and 3 reactor cores, ultimately resulting in severe core damage. Failure of the containment function of the reactor buildings led to the release of radioactive material to the environment.

At the ANS 2012 Winter Meeting, Akira Kawano of TEPCO stated that spare seawater pumps (both portable pumps, and replacements for built-in or installed pumps destroyed by the tsunami), spare sources of electric power (of all three ranges—high voltage AC, low voltage AC, and DC—used at the plant) and spare pressure cylinders to allow operation of valves after loss of electric power would have been exceedingly helpful in the hours after the tsunami. TEPCO has gone far beyond provision of these items, though, in its plan for tsunami protection at nuclear plants in the future.

It is important to point out that Units 5 and 6 did not experience a long-term blackout because one of the above ground air-cooled diesel generators installed at that northern section of the site remained fully operable. This diesel was at Unit 6, but power was patched in from it to Unit 5 later. Air-cooled diesels did exist at the area of Units 1 through 4, but the destruction of the electric distribution network inside the plants by water coupled with the loss of fuel tanks rendered these useless. (In this case, “air cooled” means that the diesels used conventional radiators to dissipate waste heat to the air, unlike the large emergency diesel generators that required seawater systems to be operable in order to dissipate engine heat.)

Regarding this tsunami damage and its implications, TEPCO has addressed its future commitment to safety at its nuclear plants by designating three courses of action:  First, it will take what it calls “Thorough Tsunami Countermeasures,” which means large seawall protection, protection of buildings inside the seawall should the seawall be breached, and also provision of multiple backup power sources. Second of the triad is ”Securing Functions by Adopting Flexible Countermeasures,” by which it is meant that many varied backup power sources and sources of site assistance will be spread among many other sites. Finally, under “Mitigation of the Impact after Reactor Core Damage,” TEPCO plans to make serious preparations to control events, even should the first two steps fail. This includes, but is not limited to, installation of hardened, filtered containment vents that can be operated remotely under even accident conditions. Click here to see a brief TEPCO synopsis of its accident analysis report that contains these three steps.

Eventually, all operators of nuclear plants in Japan will take serious measures like those described above, and more, to prepare the sites and personnel against future events like this. Some have already begun; click here to see a detailed account of preparations at two different sites in Japan. These efforts are enormous; Chubu Electric Power has stated that it will invest 140 billion yen (about US$1.47 billion)  in its Hamaoka nuclear plant upgrades.

At left, view of Fukushima Daiichi Units 1 through 4 after the accident. Photo courtesy Japanese Maritime Self Defense Force.

Two of the reactor buildings at Fukushima Daiichi were severely damaged, and another partly damaged, by explosions of hydrogen gas that was generated by the damaged fuel while in contact with steam. This hydrogen got into the reactor buildings, built up in concentration, and later (quite famously, for both explosions were filmed from a distance) caused explosions in Unit 1 and Unit 3 reactor buildings. Evidence delivered by TEPCO at the ANS 2012 Winter Meeting now shows that the probable leakage point of the hydrogen into the primary containments and into the reactor buildings (after first getting out of the damaged reactor vessels) was through the drywell head flange at Unit 1, and also possibly at Unit 3. (Other papers delivered at that meeting hinted at other possible leak points; none can be assured until the plants are decommissioned.) Unit 4 experienced a hydrogen burn event as well; this is now known to have occurred because PCV (primary containment vessel) venting at Unit 3 allowed hydrogen to enter a common exhaust stack, and flow not only out the stack but into Unit 4′s reactor building. Delayed and/or difficult venting of the containments is the key factor in this portion of the accident; venting would have prevented overpressurization of the primary containments, allowing them to retain physical integrity.

Containment vents have become a major topic of discussion after the accident. At the ANS Winter Meeting, Sang-Won Lee, a representative of Korea Hydro and Nuclear Power stated that all of its OPR1000 and APR1400 nuclear plants will have filtered containment vents installed by the year 2015 since KHNP considers  this the “final means to prevent an uncontrolled release of radionuclides to the atmosphere.” (Interestingly, all South Korean nuclear plants will fit or backfit seismic trip equipment as well.) Here in the United States, hardened vents, perhaps filtered, will eventually be fitted to all boiling water reactor plants with Mk I and Mk II containments; click here to see some detailed background on the decision-making process and on filtered vent systems at reactors in other countries. For more background on decision-making regarding filtered vents, click here.

Do we know all of the things that were going on at Fukushima Daiichi?

The answer to this question is a qualified “yes.” In the time since the accident, many reports have been developed by TEPCO (and many other bodies) to attempt to explain the accident progression. As these reports came out, each subsequent report has benefited from more and better detailed information on the actual minute-to-minute actions being taken by operators on site, and from more detailed records that have been released. As of November 2012, when TEPCO made presentations on the accident at the ANS Winter Meeting, there were no new announcements made about operator actions, equipment failures, and records—and TEPCO representatives stated on several occasions that it is thought that the full range of operator actions is as well known now as it will ever be.

In terms of what was happening mechanically, we might say, throughout the accident, the truth is less certain. The loss of most of the plant instrumentation and the inability to access parts of the reactor buildings (even today) means that the exact progression of events once serious core damage began isn’t known. It will not be known until the plants are more accessible (during defueling, years away) and not fully known until the plants are decommissioned and dismantled. It must be added that while these findings will eventually significantly add to our storehouse of knowledge, they’re not essential to setting up procedures and equipment to prevent any such accidents in the future.

For such detailed reports as mentioned above, you can click here to see the Institute of Nuclear Power Operations report on the accident; you can click here to see a massive 500 page report on the accident by TEPCO; you can also find the American Nuclear Society’s Fukushima Committee report here.

Could the Fukushima Daiichi accident have been prevented?

We could say “yes” at some, or many points along the way—for example, we might say (getting into details) that had the hydrogen explosion not occurred at Unit 1, there may not have been any serious core damage at the other units due to the site-wide problems caused by the Unit 1 hydrogen explosion. This is cherry picking, though; the best answer to the question is “yes, had the site been properly prepared for tsunami of the actual size experienced, and even if not, had it been prepared to respond both from inside the site and from outside to such a natural disaster.” I’ve provided a link earlier to show what’s being done in Japan to prevent such events; a clearly defined path for US nuclear plants to increase nuclear plant safety can be found in a document that the Nuclear Energy Institute calls “The Way Forward.”

Our first modern wake-up call in the United States to such events was 9/11, in the sense that this experience was applied to nuclear plants here; after this, what are called “B.5.b” enhancements to US nuclear power stations saw the provision of numerous pieces of equipment to help combat site emergencies that included physical damage. Since the Fukushima Daiichi accident, much more has been developed. The industry response to the accident is called FLEX, and it provides essentially the same sort of mobile backup responses that the Japanese are beginning to implement (for stations that will restart.) The FLEX response is by now well known; you can click here to see details of its implementation and progress.  There are also multiple documents available at NEI’s Safety First website, found here.

So, the answer to “could this accident have been prevented” is “yes”—which means that future occurrences can also be prevented. The important provisions are spelled out clearly in the FLEX plans, and in those fairly duplicate plans being pursued by the Japanese: prevent loss of all AC power (station blackout) and prevent loss of the ultimate heat sink (where heat from the reactors and spent fuel is ultimately deposited, be it water or even the atmosphere) and prevent core damage.

What about the radiation dose received by citizens off site?

The World Health Organization has just released a report that tells us that the dose received by persons not on the site was actually not dangerous—in fact, according to WHO, most persons in Fukushima Prefecture received no more than 10 mSv, although some received as much as 50 mSv effective dose. You can read the entire report by clicking here.

This is not to say that the trauma experienced by those evacuated from the prefecture is not real; it is. It is important to understand that prevention of future events like the Fukushima Daiichi accident will also prevent massive evacuations of people from their homes. What it does mean is that exposure received by most people is far less than what they normally receive through the course of daily living and travel in a year. Click here to calculate your dose rate where you live in order to compare it to the figures in the WHO report.

The Fukushima Daiichi accident has been given the same INES scale rating as the Chernobyl accident—a rating of 7, or “Major Accident.” This is because both accidents resulted in a release of radionuclides to the environment concurrent with reactor fuel damage. However, the release from Fukushima Daiichi was only about 10 percent that of Chernobyl; thus, the equivalent rating on the INES scale doesn’t tell quite the whole story.

Where do we go from here?

In terms of the Fukushima Daiichi site, the planned decontamination and decommissioning of the whole site might take as long as 40 years, according to TEPCO’s road map for site decommissioning. In the meantime, TEPCO will be performing a great deal of research on how to safely dismantle the nuclear plants, very likely with international cooperation.

Worldwide, each nation that either has nuclear plants or aspires to have them has made some hard decisions. In the case of a few, like Germany, the decision has been made to abandon nuclear plants entirely; Bulgaria recently decided not to build a nuclear plant, as well. In the cases of most nations, though, reviews and reports on ‘lessons learned’ from the Fukushima Daiichi accident have evolved into robust plans for action; this strategy applies to the United States, South Korea, and China as three of the foremost proponents of nuclear energy. Many other nations that did not have nuclear power prior to the accident but wished to have it are still on course to build nuclear plants; perhaps most well known of these is the effort underway in the United Arab Emirates. Many nations realize the need for electricity in order to have a more productive and safer society; in a number of cases, nuclear is the leading choice. (Also notable for entering into nuclear energy programs are Kenya, Vietnam, Turkey, and Kazakhstan.)

Indeed, it would seem that the greatly increased public dialogue and involvement after the accident on many varied aspects of nuclear energy (not just safety) has not led to widespread fear, shown by favorable poll numbers in the United States. Even as time goes on, the polls in favor of nuclear power hold up.

This has allowed the present-day general discussion about greenhouse gases and varied energy generating sources to, for the most part, include nuclear energy on an intelligent and rational basis. Much of that basis centers on the passive safety features of new nuclear plants such as the Westinghouse AP1000, which is designed to endure SBO events for 72 hours with no operator action whatsoever, and after that time and with some operator action to transfer water, can maintain core and containment cooling indefinitely. The reactor plant is also designed so that even in the event of a severe accident, the core will remain inside the reactor vessel—an important step in the prevention of release of radioactive material to the environment.

Nuclear plant operators and government regulators worldwide have responded to the Fukushima Daiichi accident with still-increasing vigilance, inspection, research, and action. It’s clear that such an accident must never be allowed to happen again—and by the actions being taken at least in the United States, it would appear that we are well on our way to ensuring that we can meet any and every challenge that future severe events might bring, for the safety of both the plant operators and the citizens they serve.

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Will Davis is a consultant to, and writer for, the American Nuclear Society. In addition to this, he is a contributing author for Fuel Cycle Week, and also writes his own blog Atomic Power Review. Davis is a former US Navy Reactor Operator, qualified on S8G and S5W plants.

Carnival of Nuclear Energy 146

The 146th Edition of the Carnival of Nuclear Energy is up right now at Next Big Future.  You can click here to check it out.

This week’s entries are very many, and quite varied.  As is frequently the case, Fukushima is the topic of more than one post.  A new slogan for promoting nuclear energy is posited, and one post points out that the end is NOT near for nuclear energy.  Good coverage of Meredith Angwin’s new book “Voices for Vermont Yankee” is to be found as is good discussion about why environmentalists can’t be anti-nuclear.  There are many more, all worth reading and considering.

Each week, a new edition of the Carnival is hosted at one of the top English-language pro-nuclear blogs.  This rotating feature and the submissions made for inclusion in it represent the dedication and focus of those who believe in nuclear energy and are willing to stand up for it.

Past editions of the carnival have been hosted at Yes Vermont Yankee, Atomic Power Review, ANS Nuclear Cafe, Idaho Samizdat, NEI Nuclear Notes, Next Big Future, Atomic Insights, Hiroshima Syndrome, Things Worse Than Nuclear Power, EntrepreNuke, and CoolHandNuke.

If you have a pro-nuclear energy blog and would like to host an edition of the carnival, please contact Brain Wang at Next Big Future to get on the rotation.

This is a great collaborative effort that deserves your support. Please post a Tweet, a Facebook entry, or a link on your Web site or blog to support the carnival.